HITACHI ELECTRIC CHAIN HOISTS – PDF Free Download

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1 HITACHI ELECTRIC CHAIN HOISTS Hitachi s reputation for excellence in design, quality, reliability and performance has made this brand a global market leader. With over three decades of proven reliability throughout Australasia and an extensive operating range, Hitachi Electric Chain Hoists are suited to most applications. The Hitachi models vary from 250kg to 15 tonne capacity and are available in three or single phase, two speed or single speed while being tested to the Australian standards. Features All Hitachi models are manufactured to comply with AS Operation: fully contactorised with high rated contactors and pendant controls; both fitted with mechanical interlocks and 24 Volt control. Optional IP65 pendant including E-Stop available. Safety Limits: full current and shunt limit switches operate in both directions of hook travel. Overload Limiter: this electro-mechanical device is exclusive to the Hitachi range and boasts a far more superior overload protection device than the slipping clutch method. Available on all Hitachi models. Braking: all models are fitted with an electro-magnetic, self-adjusting disc type brake to the gearbox and the F models have an additional auxiliary centrifugal brake fitted to the motor. Chain Bucket: noiseless design with flexible mounting. High quality Grade 80 zinc or nickel plated load chain supplied as standard. IP54 protection rating on all electric hoists and trolleys. Motor thermal protection on all Hitachi models. Optional radio remote control. Ambient temperature requirement of -10 to 40 degrees. Class M4 inclusive of 180 starts per hour. Completely enclosed design. Entire mechanism including; the motor, dual brake system, gears, rotating parts and electrical system can be operated under severe conditions. Reverse phase protection relay on all models excluding; 250kg, 500kg and all single phase models. Special low headroom hoist and trolley arrangements available to suit tight headroom applications. Electric trolleys are fitted with Guide Rollers as standard to reduce wear and ensure suitability for curved beam applications.

2 Specifications THREE PHASE / SINGLE SPEED HOISTS – 415Volt, 50Hz MODEL ¼S ½S 1S 2S 1F 2F 3F 5F Stock Code HEH010 HEH050 HEH100 HEH200 HEH110 HEH210 HEH300 HEH500 Rated Capacity (kg) Speed (m/min) Motor (kw) Weight (kg) Headroom (mm) THREE PHASE / TWO SPEED HOISTS – 415Volt, 50Hz MODEL ¼SN ½SN 1SN 2SN 2FN 3FN 5FN Stock Code HEH020 HEH060 HEH120 HEH220 HEH230 HEH330 HEH530 Rated Capacity (kg) Speed (m/min) 7.2 / / / / / / / 0.7 Motor (kw) 0.32 / / / / / / / 0.6 Weight (kg) Headroom (mm) SINGLE PHASE / SINGLE SPEED HOISTS – 240Volt, 50Hz MODEL ¼S1 ½S1 1S1 2S1 Stock Code HEH900 HEH907 HEH911 HEH920 Rated Capacity (kg) Speed (m/min) Motor (kw) Weight (kg) Headroom (mm)

3 THREE PHASE / ELECTRIC TROLLEYS – 415Volt, 50Hz MODEL 1ET 2ET 3ET 5ET Stock Code HET100 HET200 HET300 HET500 Rated Capacity (kg) ET Speed (m/min) Single Speed ET 10.5 or 21.0 ETN Speed (m/min) Two Speed ETN 21.0 / 5.3 Motor (kw) Weight (kg) Min, Radius (m) Girder Width (mm) * * Larger girder widths are available upon request. Dimensions (in mm) HITACHI S SERIES HOISTS MODEL ¼S ¼SN ½S ½SN 1S 1SN 2S 2SN ¼S1 ½S1 1S1 2S1 Z A B C D E G

4 HITACHI F SERIES HOISTS MODEL 1F 2F 2FN 3F 3FN 5F 5FN Z A B C D E G HITACHI ET SERIES TROLLEYS

5 MODEL 1ET 2ET 3ET 5ET B B D d F H K T U V L W E

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7 PACIFIC ELECTRIC CHAIN HOISTS The Pacific Electric Chain Hoists offer a great balance between quality and price. The models vary from 250kg to 2 tonne capacity and are all tested to the Australian standards. All hoists are inclusive of many features which makes them suited for most applications. Optional Motorised Trolleys are available to complete the package. Features All Pacific models are manufactured to comply with AS IP65 pendant with 24 volt control for operator safety. Overload protection clutch prevents damage caused by overloading. Inclusive of DC Brake which automatically engages in the event of a power failure. Completely enclosed design to withstand harsh conditions. Upper and lower electrical limit switches. Grade 80 zinc plated load chain supplied as standard. Motor thermal protection on all Pacific Electric Chain Hoists. Fuse protection provided for both primary and secondary control circuits. IP54 protection rating on all electric hoists and trolleys. Reverse phase protection relay on all models excluding 250kg. Optional radio remote control.

8 Specifications Pacific Electric Chain Hoists – 415Volt, 50Hz MODEL PEH025 PEH050 PEH100 PEH200 Stock Code PEH025 PEH050 PEH100 PEH200 Rated Capacity (kg) Standard Lift Height (m) Chain Dimension (mm) 4 x x x x 20.2 Speed (m/min) 12 / 3 10 / / 2 4 / 1 Motor (kw) 0.6 / / / / 0.37 E.D. Rating (%) 40 / / / / 20 Load Chain Fall No Weight (kg) Motorised Trolleys – 415Volt, 50Hz MODEL PET050 PET100 PET200 PET055 PET105 PET205 Stock Code PET050 PET100 PET200 PET055 PET105 PET205 Rated Capacity (kg) Speed (m/min) / 5 20 / 5 20 / 5 Motor (kw) / / / 0.09 *Standard beam sizes available up to 300mm width. Larger sizes available upon request. Dimensions (in mm) Pacific Electric Chain Hoists

9 MODEL PEH025 PEH050 PEH100 PEH200 A B C D E F G H Pacific Electric Chain Hoists plus Trolley MODEL PEH025 + PET055 PEH050 + PET050 PEH100 + PET105 PEH200 + PET205 A B C D E H

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11 PACIFIC PORTA HOISTS The Pacific Porta Hoists are compact, lightweight 240 volt single phase electric chain hoists. They conveniently come in a durable travel case which makes them the ideal portable solution for lifting, lowering and handling loads up to 500kg. All models are tested to the Australian standards. Features All Pacific Porta Hoists are manufactured to comply with AS All models suitable for 240 volt, 50 Hz single phase power supply. Available in 80kg, 125kg, 250kg and 500kg capacities. Duty cycle rated at 30% ED with 180 starts per hour 18 volt DC low voltage control for safe operation. IP65 pendant control, dual speeds with variable speed slow control for raise and lower. Overload protection clutch prevents damage caused by overloading. All models are supplied as standard with 6 metre height of lift, a 5 metre pendant control, chain bucket and 3 metre power supply cable. Upper and lower electrical limit switches. Supplied with durable travel case.

12 Specifications MODEL PPH080 PPH125 PPH240 PPH500 Stock Code PPH080 PPH125 PPH240 PPH500 Rated Capacity (kg) Standard Lift Height (m) Pendant Length (m) Power Supply 50Hz (volt) Chain Dimension (mm) 4.0 x x x x 12 Motor Power (kw) Speed (m/min) (variable) / (variable) / *Additional height of lift is available upon request. Please note that this may vary the size and weight of the hoist and therefore may not fit into the travel case (variable) / (variable) / IP Rating E.D. Rating (%) Load Chain Fall No Weight (kg) Dimensions (in mm)

13 MODEL PPH080 PPH125 PPH240 PPH500 A B C D E F 6m lift 6m lift 6m lift 6m lift G H I J K L

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15 PACIFIC ELECTRIC WIRE ROPE HOISTS The Pacific Electric Wire Rope Hoists are suited for a wide range of applications such as warehouses, construction sites and factories. Due to its compact and lightweight design, it is perfect for when easy installation and quick use is needed. Features Automatic upper limit switch; when rope disc touches the limit arm, hoisting is automatically stopped. Dynamic and mechanical brake providing instant and safe braking. Convenient 240V / single phase power supply. Sensor arm automatically activates lower limit switch to stop motor if rope is under wound. Supplied with 3m power lead and industry plug & 10m heavy duty IP65 waterproof pendant control. Wire rope with 360º weighted hook with safety latch. Optional push trolley mount CRH0720 Optional mounting arm CRH0710 (not available for CWS300).

16 Specifications MODEL CWS80 CWS160 CWS230 CWS300 Stock Code CWS080 CWS160 CWS230 CWS300 Rated Capacity (kg) Speed (m/min / 50Hz) Motor Output (kw) Power Supply 240V 1Ø 50Hz Max. Height of Lift (m) Wire Rope Dimension (Ø mmxm) 3.3 x x x x 25 Net Weight (kg) Optional Attachments MODEL CRH0710 CRH0720 CRH0720A Stock Code CRH Description Swivel arm assembly Trolley mount bracket to fit hoist to PPT105 push trolley. Suitable for CWS80 Trolley mount bracket to fit hoist to PPT105 push trolley. Suitable for CWS160 / CWS230 / CWS300 Dimensions (in mm)

17 Dimensions MODEL CWS80 CWS160 CWS230 CWS300 A B C Ø65 Ø60 Ø60 Ø60 D E

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19 JDN AIR HOISTS J.D. Neuhaus manufactures high quality, superior PROFI Air Hoists which are known for their robust designs. This makes their products suitable for tough industrial applications, even in continuous working processes. Safety features, as 100% duty rating and explosion protecting, are an important advantage for applications in hazardous areas. Features Manufactured in Germany, under strict quality control with demanding tolerances. All JDN models are manufactured to comply with AS Patented pre-lube motor design for low maintenance, oil-free operation. 100% duty rating and unlimited duty cycle suits all environmental conditions. Only six atmospheres of compressed air required. Insensitive to dust, humidity and temperatures ranging from -20 C up to + 70 C. ATEX approved models available, suitable for application in dangerous and explosive environments Self-cooling economic air motor which will not overheat. Fail-safe brake, in case of air supply failure. From 1 tonne upwards available with overload protection. Low decibel rating. F-type sensitive infinitely variable speed control for the precise positioning of loads. Cord control or Brass Pendant control available, as well as an electro pneumatic interface for Radio Remote control as an option. Easy operation and low maintenance design.

20 Specifications Model 0.25Ti 0.5Ti 1Ti 1.5Ti 2Ti 3Ti Stock Code JDN705 JDN706 JDN715 JDN719 JDN725 JDN735 Rated Capacity (tonne) Weight with standard 3m lift (m) No. of chain strands Motor Power (kw) Chain Dimension (mm) 7 x 21 7 x 21 7 x 21 9 x 27 7 x x 36 Air Pressure (bar) Air Consumption at full load (m³/min) Lifting Lowering Air Connection G½ G½ G½ G¾ G½ G¾ Lifting speed at full load (m/min) Lowering speed at full load (m/min) Model 3Ti/2 6Ti 10Ti 16Ti 20Ti Stock Code JDN732 JDN765 JDN775 JDN785 JDN795 Rated Capacity (tonne) Weight with standard 3m lift (m) No. of chain strands Motor Power (kw) Chain Dimension (mm) 9 x x x x x 45 Air Pressure (bar) Air Consumption at full load (m³/min) Lifting Lowering Air Connection G¾ G¾ G¾ G¾ G¾ Lifting speed at full load (m/min) Lowering speed at full load (m/min) *PROFI range available up to 100 tonne. **Chain buckets, longer lift heights and alternative controllers available at additional cost. ***Weight and headroom based on PROFI standard model with rope control and no chain bucket.

21 Dimensions (in mm) Model 0.25Ti 0.5Ti 1Ti 1.5Ti 2Ti 3Ti 3Ti/2 6Ti 10Ti 16Ti 20Ti A (min. headroom¹) B C D E E F (up to hook centre) G (max. width) ¹Chain buckets increase the hoist headroom

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23 JDN MINI AIR HOISTS The JDN Mini Series widens the range of applications in the light duty sector as a handy, flexible and light-weight hoist. The optional Mini Manipulator can be used to lift, lower, traverse and position loads in an easy, manual manner. The carrying capacities vary from 125kg to 980kg, with the 125kg model and the 250kg available with optional travel case. Features Manufactured in Germany, under strict quality control with demanding tolerances. All JDN models are manufactured to comply with AS Patented pre-lube motor design for low maintenance, oil-free operation. 100% duty rating and unlimited duty cycle suits all environmental conditions. Only six atmospheres of compressed air required. Insensitive to dust, humidity and temperatures ranging from -20 C up to + 70 C. ATEX approved models available, suitable for application in dangerous and explosive environments. Also suitable for horizontal pulling. Self-cooling economic air motor which will not overheat. Fail-safe brake, in case of air supply failure. Wear resistant motor braking system. Extremely sensitive lever control with emergency shut-off valve; maximum control length is 6 metres. Price competitive alternative when compared to other types of powered hoists. Easy operation and low maintenance design. Lightweight for easy handling.

24 Specifications Model MINI125 MINI250 MINI500 MINI1000 Stock Code JDN123 JDN253 JDN503 JDN603 Rated Capacity (kg) Weight with standard 3m lift (kg) No. of chain strands Motor Output (kw) Chain Dimension (mm) 4 x 12 4 x 12 7 x 21 7 x 21 Air Pressure (bar) Air Consumption at full load (m³/min) Lifting Lowering Air Connection G⅜ G⅜ G½ G½ Lifting speed at full load (m/min) Lowering speed at full load (m/min) * Custom lift heights available. Weight and headroom based on mini standard model with pendant control and chain bucket. ** Pneumatic trolleys and cord controls not available for this range. Dimensions (in mm) Model MINI125 MINI250 MINI500 MINI1000 A B C D E F G H J K L M

25 JDN MINING AIR HOISTS The JDN M-series are specifically designed for underground mining operations where loads can be lifted, lowered and horizontally pulled. Due to their versatility, they are also suitable for many different industrial applications. The M-series have the same features as the JDN PROFI-series, however; they operate with an air pressure of only 4 bar. Features Manufactured in Germany, under strict quality control with demanding tolerances. All JDN models are manufactured to comply with AS Patented pre-lube motor design for low maintenance, oil-free operation. 100% duty rating and unlimited duty cycle suits all environmental conditions. Insensitive to dust, humidity and temperatures ranging from -20 C up to + 70 C. ATEX approved models available, suitable for application in dangerous and explosive environments Fail-safe brake, in case of air supply failure. Cast iron housing suitable for severe conditions. Easy operation and low maintenance design. Two chain falls for operation in both directions. Specially designed for horizontal and vertical moving of loads.

26 Specifications Model M64 M63D Stock Code JDN991 JDN990 Rated Capacity (tonne) Weight with standard 3m lift (kg) No. of chain strands Motor Output (kw) Chain Dimension (mm) 9 x x 36 Air Pressure (bar) 4 4 Air Consumption at full load (m³/min) Lifting Lowering Air Connection Rd 32 x ⅛ Rd 32 x ⅛ Lifting speed at full load (m/min) Lowering speed at full load (m/min) * Custom lift heights available. Weight based on standard model. Lifting speed at 2m length of control. Longer control hoses decrease the lifting speeds. Dimensions (in mm) Model M64 M63D A1 (smallest headroom with 1/1 chain strands) A2 (smallest headroom with 1/2 chain strands) B1 (with 1/1 chain strands) B2 (with 1/2 chain strands) C D E1 (Hook opening) E2 (Hook opening) E3 (Hook opening) F (maximum width)

27 JDN SUBSEA HOISTS J.D. Neuhaus have been writing hoist technology history for over 260 years through consistent product innovations. Today, JDN air hoists are used in more than 70 different industries in over 90 different countries. That the expertise of JDN goes beyond the border is proven by their latest technology in SubSea hoisting, of which the world launch was hosted in Australia. The new JDN PROFI SubSea series are developed to be used in complex underwater lifting operations; using variable speed control and overload protection with an operating depth of up to 70m in water. JDN offer air and hydraulic options, in capacities of 3 to 6 tonnes. Features Manufactured in Germany, under strict quality control with demanding tolerances. All JDN models comply with AS Available with air or hydraulic operation. Variable speed control. Supplied with overload protection. Design for water operating depth of up to 70m. For both horizontal and oblique use.

28 Specifications Model 3TI – SUBSEA 6TI – SUBSEA Stock Code JDN737 JDN767 Rated Capacity (tonne) Weight with standard 3m lift (kg) Motor Output (kw) 3 3 Chain Dimension (mm) 13 x x 36 No. of Chain Strands 1 2 Air Pressure (bar) 6 6 Air Consumption at full load (m³/min) Lifting Lowering Air Connection G1 G1 Lifting speed at full load (m/min) Lowering speed at full load (m/min) Length of Control at standard lift (m) 2 2 Max. water depth (m) 55² 55² Dimensions (in mm) Model 3TI – SUBSEA 6TI – SUBSEA A B C C D E E F G

29 JDN HYDRAULIC MONORAIL HOISTS The JDN Hydraulic Monorail Hoists can be deployed as an alternative to air driven units in all situations where hydraulic lines, central hydraulic systems or hydraulic power supplies exist. The carrying capacities vary from 3 tonne up to 100 tonne and depending on the motor size; these hoists work with an intake pressure of 100 bar up to 180 bar. Features Manufactured in Germany, under strict quality control with demanding tolerances. All JDN models are manufactured to comply with AS Ideal for applications in explosion risk areas. Sensitive, infinitely variable speed control of lifting / lowering and travelling motions. Extremely low noise emissions Fully enclosed highly robust gear motor. Integrated overload protection. Only two supply connections at hoist P and T, leakage oil drained internally. Controlled load-lowering up to 20 tonne carrying capacities in the event of oil supply failure.

30 Specifications JDN Hydraulic PROFI Hoists (available up to 100 tonne) Model 3 TI-H 6 TI-H 10 TI-H 16 TI-H 20 TI-H Stock Code Rated Capacity (tonne) No. of chain strands Motor Type KM 1/16 KM 1/16 KM 1/16 KM 1/16 KM 1/16 Motor Power (kw) Intake Pressure (bar) Intake Volume (l/min) Lifting speed at full load (m/min) Lowering speed at full load (m/min) Weight with standard lift height (kg) Chain Dimension (mm) 13 x x x x x 45 Weight of chain (kg/m) Standard Lift (m) Length of control as standard lift (m) JDN Hydraulic Monorail Hoists Model EH 20-H EH 25-H EH 37-H EH 50-H EH 75-H EH 100-H Stock Code JDN JDN Rated Capacity (tonne) No. of chain strands Motor Type Trolley KM 1/16 KM 1/16 KM 1/16 KM 1/16 KM 1/16 KM 1/16 Motor Type Hoist KM 1/8 KM 1/16 KM 2/32 KM 2/32 KM 2/32 KM 2/32 KM 2/32 Motor Output Trolley (kw) Motor Output Hoist (kw) Intake Pressure (bar) 160 / Lifting speed at full load (m/min) Lowering speed at full load (m/min) Travelling Speed Connection G½ G¾ G¾ G¾ G¾ G¾ Hose Dimension DN 12 DN 16 DN 16 DN 16 DN 16 DN 16 Weight with standard lift height (kg) Chain Dimension (mm) 16 x x x x x x 90 Weight of chain (kg/m) Standard Lift (m)

31 Dimensions (in mm) JDN Hydraulic PROFI Hoists Model 3 TI-H 6 TI-H 10 TI-H 16 TI-H 20 TI-H A (smallest headroom¹) B C D E E F ¹Chain buckets increase the hoist headroom

32 Dimensions continued (in mm) JDN Hydraulic Monorail Hoists Model EH 20-H EH 25-H EH 37-H EH 50-H EH 75-H EH 100-H A B C D E F¹ G H J K L M ¹Chain buckets increase the hoist headroom

33 JDN BIG BAG HANDLING AIR HOISTS For Big Bag Handling JDN offers innovative design solutions to meet the special requirements for these applications. These Air Hoists are available in capacities of 1100kg and 2200kg with an air pressure of 6 bar and are supplied with one or two load hooks. One load hook for standard cross lifting beam design. The extended distance between the hook and the chain box is particularly advantageous since this guarantees no risk of collision between the load and the chain box. The twin loads hooks are suited for more complex multipoint cross beam designs or for standard lifting beam designs with two suspension points. Features Manufactured in Germany, under strict quality control with demanding tolerances. All JDN models are manufactured to comply with AS Particularly suited for use as big bag handling hoist and for the movements of bulky loads due to the low headroom design. Compact and modern design. Suitable for use as a synchronized hoist in twin-hook design. The use of JDN standard components guarantees reliable operation and cost effective manufacture. No additional motor lubrication required. Small number of maintenance / wear free moving parts. Chain box included as standard. Suitable for a wide variety of beam sizes / profiles, with hook centres to suit your requirements. 100% duty rating and unlimited duty cycle suits all environmental conditions. Suitable for use as standard in areas at risk of explosion with ATEX approved models available, for application in dangerous and explosive environments

34 Specifications Model BBH BBH BBH BBH Stock Code JDN \ No. of hooks Air Pressure (bar) Rated Capacity (tonne) No. of chain strands Motor Output Hoist (kw) Motor Output Trolley (kw) Lifting speed at full load (m/min) Lowering speed at full load (m/min) Air consumption at full load (m³/min) Weight with standard lift and minimum k dimension (kg) Chain Dimension (mm) 7 x 21 7 x 21 7 x 21 7 x 21 Weight of 1m chain (kg) Standard Lift (m) Length of control at standard load (m) Noise level at full load (db (A))

35 Dimensions (in mm) Model BBH BBH BBH BBH A B 163 / / / / 220 b min b max C E F G H J K min K max L M N P R t max

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37 JDN ULTRA LOW MONORAIL HOISTS The JDN Ultra Low Monorail Hoist provides the ideal solution when loads have to be lifted and transported in extremely reduced spaces. As an example; the model with a 6 tonne load capacity features a headroom of only 230mm. The carrying capacity of these models vary from 4 tonne up to 100 tonne, with an air pressure of 6 bar. Features Manufactured in Germany, under strict quality control with demanding tolerances. All JDN models are manufactured to comply with AS Ideal for applications in explosion risk areas. Insensitive to dust, humidity and temperatures ranging from -20 C up to + 70 C. Extremely low headroom. Low air consumption. Available with increased spark protection.

38 Specifications Model UH 4 UH 6 UH 8 UH 12 UH 16 Stock Code – JDN806 JDN808 JDN999 – Rated Capacity (tonne) No. of chain strands Air Pressure (bar) Motor Output (kw) Lifting speed at full load (m/min) Lowering speed at full load (m/min) Air consumption at full load (m³/min) Weight with standard lift and control length (kg) Chain Dimension (mm) 13 x x x x x 36 Weight of 1m chain (kg) Standard Lift (m) Length of control at standard load (m) Noise level at full load lifting (db (A)) Noise level at full load lowering (db (A)) *Capacities up to 100 tonne available on request

39 Dimensions (in mm) Model UH 4 UH 6 UH 8 UH 12 UH 16 A B C D E F G H min. 150 b H min. 150 b H min. 230 b J K L M N

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41 JDN TROLLEYS JDN Trolleys are available for both the PROFI and Mining Air Hoists as a manual option (LN) for pushing or pulling by hand. Geared trolleys (LH) are also available for load movement by operating the hand chain mechanism and JDN also offers a motorised trolley (LM) which is powered by an air motor. The carrying capacities go up to 20 tonne. Features Manufactured in Germany, under strict quality control with demanding tolerances. All JDN trolleys are manufactured to comply with AS Easy to install. Fitted with Anti-climb and anti-drop devices as standard. Robust manufacture requiring little maintenance. Able to negotiate curves. Rack and pinion drive and spark resistance package available as options. Four coat epoxy paint finish available for offshore protection. The air supply can be fed by various systems; energy chain, c-rail, square rail, spiral hose or hose trolleys. JDN LN Manual Trolley JDN LH Geared Trolley JDN LM Motorised Trolley

42 Specifications Model 0.25Ti 0.5Ti 1Ti 1.5Ti 2Ti 3Ti 3Ti/2 6Ti 10Ti 16Ti 20Ti Stock Code – JDN925 JDN925 – JDN925 JDN931 – JDN960 JDN970 JDN970 JDN970 Rated Capacity LN Trolley (tonne) Rated Capacity LH & LM Trolley (tonne) Rated Capacity Hoists incl. Trolley (tonne) Weight LN Trolley (kg) Weight LH Trolley (kg) Weight LM Trolley (kg) Hose weight with standard lift (kg) Weight with standard lift LN Trolley (kg) Weight with standard lift LH Trolley (kg) Weight with standard lift LM Trolley (kg) Weight of 1m chain (kg) No. of chain strands Chain Dimension (mm) 7 x 21 7 x 21 7 x 21 9 x 27 7 x x 36 9 x x x x x 45 Air Pressure LM Trolley (bar) Air Consumption LM Trolley (m³/min) Air Consumption Hoist (m³/min) Motor Output LM Trolley (kw) Motor Output Hoist (kw) Travelling Speed LM Trolley (m/min) 9 / 14 9 / 14 9 / 14 9 / 14 9 / 14 9 / 14 9 / 14 9 / 14 5 / 12 5 / 12 5 / 12 Hose Connection LM Trolley G½ G½ G½ G¾ G½ G¾ G¾ G¾ G¾ G¾ G¾

43 Dimensions (in mm) JDN Manual Trolleys (LN) Model 0.25Ti 0.5Ti 1Ti 1.5Ti 2Ti 3Ti 3Ti/2 6Ti 10Ti 16Ti With trolley LN 0.5T LN 1T LN 2T LN 3.2T LN 6.3T LN 10-16T A B max C b + 28 b + 28 b + 28 b + 26 b + 26 b + 60 b + 60 b + 70 b + 70 b + 70 d D max E F G H J* (mounted) J* (suspended) K L M N *Chain buckets increase the hoist headroom

44 JDN Geared Trolleys (LH) Model 0.25Ti 0.5Ti 1Ti 1.5Ti 2Ti 3Ti 3Ti/2 6Ti 10Ti 16Ti 20Ti With trolley LH 2T LH 3.2T LH 6.3T LH LH 20T A B max C b + 36 b + 36 b + 36 b + 36 b + 36 b + 60 b + 60 b + 70 b + 70 b + 70 b + 68 d D E F G H J* (mounted) J* (suspended) K L M N *Chain buckets increase the hoist headroom

45 JDN Motorised Trolleys (LM) Model 0.25Ti 0.5Ti 1Ti 1.5Ti 2Ti 3Ti 3Ti/2 6Ti 10Ti 16Ti 20Ti With trolley LM 2T LM 3.2T LM 6.3T LM 10-16T LM 20T A B max C b + 36 b + 36 b + 36 b + 36 b + 36 b + 60 b + 60 b + 70 b + 70 b + 70 b + 68 d D E F G H J* (mounted) J* (suspended) K L M N *Chain buckets increase the hoist headroom

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47 JDN LOW HEADROOM TROLLEYS The JDN Low Headroom Trolleys are the solution where headroom is restricted and standard trolleys are unable to meet the lifting height requirements. This, together with having the JDN Air Hoist mounted in a horizontal position, could just be the answer in a difficult lifting situation. The carrying capacity of these models vary from 0.5 tonne up to 6.3 tonne, with an air pressure of 6 bar. Features Manufactured in Germany, under strict quality control with demanding tolerances. All JDN models are manufactured to comply with AS Small number of maintenance / wear-free moving parts. No additional motor lubrication required. Two-step travelling speed. Adjustable trolley widths to suit your requirements. Able to negotiate curves. Extended trolley tie bars for bulky elongated loads. Optional Rack and pinion drive, off shore paint and spark resistant packages available Various options for Air supply systems available

48 Specifications Hoists & Trolley Model PROFI 0.5Ti & LMF05-2t PROFI 1Ti & LMF05-2t PROFI 2Ti & LMF05-2t PROFI 3Ti & LMF3.2t PROFI 6Ti & LMF6.3t Stock Code JDN706 JDN715 JDN725 JDN735 JDN765 Rated Capacity (tonne) No. of chain strands Motor Output Hoist (kw) Motor Output Trolley (kw) Air Pressure (bar) Lifting speed at full load (m/min) Lowering speed at full load (m/min) Travelling speed at full load (m/min) 9 / 14 9 / 14 9 / 14 9 / 14 9 / 14 Air consumption at full load (m³/min) Air Connection G½ G½ G½ G¾ G¾ Hose Dimension (mm) Weight with standard lift & control (kg) Chain Dimension (mm) 7 x 21 7 x 21 7 x x x 36 Weight of chain (kg) Standard Lift (m) Max. bottom flange thickness (mm) Max. bottom flange width (mm) Min. bottom flange width (mm) Noise level at full load lifting (db (A)) Noise level at full load lowering (db (A))

49 Dimensions (in mm) Hoists & Trolley Model PROFI 0.5Ti & LMF 05-2t PROFI 1Ti & LMF 05-2t PROFI 2Ti & LMF 05-2t PROFI 3Ti & LMF 3.2t PROFI 6Ti & LMF 6.3t A max B b min C D D E E F G G H min J K1 K L M N t max

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51 JDN CONTROLS JDN Air Hoists are available with various controls to suit every application. Rope Control The rope control provides infinite speed control for lifting and lowering and is suitable for any required control length. The rope control is available for all PROFI hoists up to 25 tonne carrying capacity. The PROFI 37Ti, 50Ti and 100Ti are fitted with a pull chain instead of a cord. FI-Control This FI-control allows infinitely variable speed control and the ergonomic design of the synthetic housing ensures comfortable handling for the operator. The use of non-rusting materials allows the application in areas with aggressive substances in the atmosphere. The control hoses are enclosed in an outer sheath which protects them from external conditions. F-Control The F-control consists of unbreakable synthetic material resistant to ambient influences. The ergonomically designed housing ensures ease of handling. Up to 18 different control functions can be integrated into a single pendant control; for example key switch, double stage travelling speed and simultaneous control of several motors. The F-control can also be delivered with optional infinitely variable control of hoisting and travelling speeds. E-Control The very robust brass valve distinguishes the E-control. The orientated design results in easy of handling. Only available in single speed control.

52 Controls for JDN M-Series DS Control The operating air is connected to the hand control valve. A built-in pressure regulator prevents overload to the hoist in case of inadmissibly high pressure. The motor connection housing of the DS control includes an oiler which automatically stops the oil flow when the hoist comes to a standstill. An additional advantage: the oiler is situated directly around the motor. The operating air immediately feeds to the motor when the hand lever is actuated. The hand lever is spring loaded and returns automatically to the zero position when released. This forced release serves also as an emergency stop. The DS control is for two-hand operation and it is available for all air hoists of the “B” and “M” series. PS Control The PS control is an alternative for the DS control, being a single hand use controller for the M-series hoists. Controls for JDN Air Hoists with Motor Trolley and JDN Monorail Hoists For controlling JDN air hoists with motorised trolleys and JDN monorail hoists we recommend the four button version E or F – Control. The rope control option is also available. Controls for JDN Air Cranes For controlling JDN air cranes the F-control is the most suitable due to its multi-function capability. Operating convenience via Radio Control To overcome excessive distances between operator and crane, or to remotely use hoisting equipment, the JDN Radio Control offers a convenient and safe alternative to other control types. The JDN Radio Control is also available in explosion proof design.

53 VITAL CHAIN BLOCKS Vital is a Japanese brand which is globally recognised for their high quality products. Their range of chain blocks are suited for many applications in the mining, construction, industrial and automotive industry. They have proven to be an economical method to lift heavy loads with ease. The capacities vary from 0.5 tonne to 20 tonne and all chain blocks can be supplied with overload protection for added security of use. Features Manufactured in Japan using optimum high quality steel which conforms to the strict JIS & ISO regulations. All Vital models are manufactured to comply with AS Designed for long-term use while providing the lowest possible per-use cost. Can be supplied close coupled and extra close coupled to girder trolleys to alleviate headroom restrictions. All Vital chain blocks can be supplied with overload protection. Customised lift height are available upon request. Quality caged needle bearings on load sheave and thrust bearings on bottom hook. Hardened alloy steel load chain with embossed identification, marked as to the relevant standards. Load chain exceeds Australian Standards with 5:1 Safety Factor.

54 Specifications MODEL 05VH5 10VH5 15VH5 20VH5 30VH5 50VH5 75VH5 90VH5 92VH5 93VH5 Stock Code VCB050 VCB100 VCB150 VCB200 VCB300 VCB500 VCB750 VCB910 VCB915 VCB920 Rated Capacity (tonne) Standard Lift Height (m) Pull to lift load (kg) x 2 41 x 2 Net Weight (kg) *Vital chain blocks with customised lift heights are available Dimensions (in mm) MODEL 05VH5 10VH5 15VH5 20VH5 30VH5 50VH5 75VH5 90VH5 92VH5 93VH5 A B C D

55 VITAL LEVER BLOCKS NR-2 SERIES Vital is a Japanese brand which is globally recognised for their high quality products. The NR-series lever blocks feature the free-wheeling braking system which enables fast and easy operation. There is a minimum load requirement of 10% of the Working Load Limit to ensure that the braking system remains operative and continues to support the load. These lever blocks are ideally suited for the shipbuilding, construction, mining and power transmission industries. Features Manufactured in Japan using optimum high quality steel which conforms to the strict JIS & ISO regulations. All Vital models are manufactured to comply with AS One-touch operation for free chain adjustment. Vital lever blocks can be supplied with overload protection for added security of use (excluding 250kg and 500kg models). The unique design of the bottom hook prevents slipping and ensures safe operation. Hardened alloy steel load chain with embossed identification, marked to the relevant standards. Load Chain Exceeds Australian Standards with 5:1 Safety Factor. Minimum load requirement of up to 10% of the Working Load Limit to ensure the operation of the braking system. E.g. a 1.5 tonne lever block requires a minimum load of 150kg. Light loading; not suitable for tandem operations. If one of the lever blocks used in the tandem experiences an increase in the shared load and the other is reduced below the minimum load, inoperative breaks may occur and this could cause for the load to fall. For these applications we recommend the Vital Lever Blocks VR-2 series

56 Specifications MODEL NR2-03 NR2-05 NR2-08 NR2-10 NR2-15 NR2-30 NR2-60 NR2-90 Stock Code VLB202 VLB205 VLB207 VLB210 VLB215 VLB230 VLB260 VLB290 Rated Capacity (tonne) Standard Lift Height (m) Pull to lift load (kg) Net Weight (kg) Chain Size (mm) No. of Falls *Vital lever blocks with customised lift heights are available. Dimensions (in mm) MODEL NR2-03 NR2-05 NR2-08 NR2-10 NR2-15 NR2-30 NR2-60 NR2-90 A B C D E

57 VITAL LEVER BLOCKS VR-2 SERIES Vital is a Japanese brand which is globally recognised for their high quality products. The VR-series lever blocks feature a lock-in and lock-out braking system which is the more traditional style with a freewheeling system requiring the disengagement of the gear drive mechanism which is impossible with any load suspended on it. These lever blocks are ideally suited for the (underground) mining, aerospace and energy industries. Features Manufactured in Japan using optimum high quality steel which conforms to the strict JIS & ISO regulations. All Vital models are manufactured to comply with AS Vital lever blocks can be supplied with overload protection for added security of use (excluding 250kg and 500kg models). The unique design of the bottom hook prevents slipping and ensures safe operation. Easy two-step operation to prevent accidental free-wheeling. Hardened alloy steel load chain with embossed identification, marked as to the relevant standards. Load Chain Exceeds Australian Standards with 5:1 Safety Factor. The Vital VR-2 series are suitable for tandem lifting applications.

58 Specifications MODEL VR2-08 VR2-15 VR2-30 VR2-60 Stock Code VLB107 VLB115 VLB130 VLB160 Rated Capacity (tonne) Standard Lift Height (m) Pull to lift load (kg) Net Weight (kg) Chain Size (mm) No. of Falls *Vital lever blocks with customised lift heights are available. Dimensions (in mm) e MODEL VR2-08 VR2-15 VR2-30 VR2-60 A B C D E

59 VITAL OVERLOAD LIMITER Vital is a Japanese brand which is globally recognised for their high quality products. Their ranges of chain & lever blocks are suited for many applications in the mining, construction, industrial and automotive industry. One of the many unique features of the Vital products is the optional Overload Limiter which ensures an added security of use by protecting the user and the lifting appliance from dangerous overload situations. Overload protection is achieved by adjusting the lock nut on the overload plate which is set and tested at the Vital factory. This adjustment allows the tapered hub to slip on the change gear, by not allowing the chain or lever block to be overloaded. The braking function is unaffected as the brake discs still lock as normal. Overload protection is available on all Vital Chain & Lever Block models, excluding the 250kg and 500kg lever blocks. All Vital products are manufactured to comply with AS and manufactured in Japan using optimum high quality steel which conforms to the strict JIS & ISO regulations.

60 Overload Limiter Parts Diagram NO. DESCRIPTION QUANTITY 1 Supporter 1 2 Ball Spring 1 3 Ball 1 4 Brake Disk B/OLL 1 5 Hard Wheel OLL 1 6 Brake Disk A/OLL 1 7 Pad Plate 1 8 Conic Spring 1 9 Washer 1 10 Nut 1 11 Cotter Pin OLL 1

61 PACIFIC CHAIN BLOCKS WITH OPTIONAL OVERLOAD PROTECTION Pacific Chain Blocks feature better quality in a new compact design. The extensive range is suitable for many applications in the mining, construction, industrial and automotive industry. A patented Overload Limiting device is available for all sizes (except for 250kg capacity) to improve safety. These chain blocks have it all; better quality, easy to use, improved safety and all of this with reduced cost. Features All Pacific models are manufactured to comply with AS High strength end stop with secondary end anchor for increased safety. T type hooks for improved load holding integrity (except for the 250kg capacity). Gear system design for reduced effort when lifting loads. Includes a specially designed hand wheel to eliminate hand chain slippage and pocket wear. Encapsulated needle bearings and side plate bearings for smoother operation. Brake lockout bearing for security of braking mechanism. Key internal components are CNC machined before being heat-treated and toughened. Fitted with high quality European zinc plated Grade 80 load chain. No aluminum content which ensures suitability for mining applications. Overall better design and improved finish to prolong life expectancy. All models available with a patented Overload Limiting device (except for the 250kg capacity). Now available with a complimentary display stand when purchasing a product stock package. For more information, please contact your Pacific Hoists representative or refer to page 3.

62 Specifications CAPACITY 250 KG 500 KG 1 TONNE 1.5 TONNE 2 TONNE 3 TONNE 5 TONNE 10 TONNE Stock Code PCB Lift Height (m) Test Load (kg) Effort to lift full load (N) No. of Falls Hand Chain (mm x mm) Ø5 x 23.7 Hand Chain Drop (m) Load Chain (mm x mm) Ø4 x 12 Ø5 x 15 Ø6.3 x 19 Ø7.1 x 21 Ø8 x 24 Ø7.1 x 21 Ø9 x 27 Ø9 x 27 Net Weight for 3m lift (kg) Stock Code with O/L PCB 301L 302L 303L 306L 313L 316L 318L 319L 323L 326L 333L 336L 353L 356L 359L 360L *Pacific chain blocks with customised lift heights are available Dimensions (in mm) MODEL 250KG 500KG 1 TONNE 1.5 TONNE 2 TONNE 3 TONNE 6 TONNE 10 TONNE A B C D E F Ø18 Ø20 Ø25 Ø30 Ø33 Ø36 Ø43 Ø44

63 PACIFIC LEVER BLOCKS WITH OPTIONAL OVERLOAD PROTECTION The extensive range of Pacific Lever Blocks feature superior quality at an affordable price. They are suitable for applications in the mining, construction, transport and automotive industry. A patented Overload Limiting device is available to improve safety (except for 250kg capacity). Features All Pacific models are manufactured to comply with AS T type hooks for improved load holding integrity (except for the 250kg capacity). New design double pawl safety springs to eliminate sticking New style cast hand wheel for added strength and durability Encapsulated needle bearings and side plate bearings for smoother operation. Brake lockout bearing for security of braking mechanism. All Pacific lever blocks can be supplied with overload protection (except 250kg). Key internal components are CNC machined before being heattreated and toughened. Fitted with high quality European zinc plated Grade 80 load chain. No aluminum content which ensures suitability for mining applications. Overall better design and improved finish to prolong life expectancy. Now available with a complimentary display stand when purchasing a product stock package. For more information, please contact your Pacific Hoists representative or refer to page 3.

64 Specifications CAPACITY 250 KG 500 KG 800 KG 1.6 TONNE 3.2 TONNE 6.3 TONNE Stock Code PLB302 PLB305 PLB308 PLB316 PLB332 PLB363 Lift Height (m) Test Load (kg) Effort to lift full load (N) No. of Falls Load Chain (mm x mm) Ø4 x 12 Ø5 x 15 Ø5.6 x 17 Ø7.1 x 21 Ø10 x 28 Ø10 x 28 Length of lever handle (D) (mm) Net Weight for 1.5m lift (kg) Stock Code with O/L N/A PLB305L PLB308L PLB316L PLB332L PLB363L *Pacific lever blocks with customised lift heights are available Dimensions (in mm) CAPACITY 250 KG 500 KG 800 KG 1.6 TONNE 3.2 TONNE 6.3 TONNE A B C D E F G Ø18 Ø20 Ø25 Ø30 Ø36 Ø43